SMT Electronic Manufacturing Efficient Solutions

From advanced formulations to a diverse product portfolio, we arededicated to creating solutions that demonstrably enhance efficiency,extend equipment lifespan, and minimize downtime across a spectrum ofindustries from mining and construction to textiles, CNC machining andbeyond, encompassing even food processing facilities.

The Transformation

Project Name: Intelligent upgrades for SMT/AI peripheral equipment.

Project revenue: 300,000 RMB per year (per SMT line)

Before

Problem Description:

Traditional SMT/AI peripheral equipment tracks require manual width adjustment:

1. Each changeover requires manual adjustment of the track width on each machine, taking 5-10 minutes per changeover. This severely wastes labor time and affects efficiency.

2. The track width adjustment is not standardized, easily leading to board jamming, board dropping, and component collisions, severely impacting quality and reliability.

After

Enable one-click track adjustment.

Improvement Instructions:

Traditional SMT/AI peripheral equipment tracks require manual width adjustment:

1. The equipment features a serial port or network port for communication and data acquisition, allowing for data retrieval via the communication port of a control computer (host computer) or other devices.  When using serial communication, ensure the serial port is not occupied for proper equipment operation.

2. The equipment provides a complete communication protocol through official channels to achieve online connectivity, enabling one-click automatic track adjustment, reducing model changeover time, and improving efficiency.

3. The board loading machine, stacking machine, transfer table, and OK/NG board receiving machine can automatically adjust the track width and the pusher position to the center of the PCB width based on the received product information.

4. Product information can be received through various methods: scanning QR codes (MO tickets, single board barcodes, etc.)/barcodes, network communication/MES commands, manual input, etc.

Tangible Results & Business Impact

Annual Savings

 ¥1,000,000+

Efficiency Gains

Average pick/place time reduced from minutes to 5 seconds.

Labor Optimization

100% automation of picking, freeing up skilled labor for higher-value tasks.

Accuracy

Picking error rate reduced to near-zero.

Traceability

100% real-time material traceability achieved.

Client Quote

The intelligent warehouse solution from LIO LUBE has completely transformed our SMT logistics. The
efficiency gains and cost savings are significant, but the biggest impact has been the near-elimination of line stoppages due to material errors. Their team was professional from start to finish.

Alexey

Procurement Lead

Get a Customized Solution for Your SMT Line

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